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Fillet

Glossary · Part Features
At a glance
Category /
Part Features
Also called /
radius, corner radius
Related /
2 terms
Source /
Written in the shop

A fillet is a rounded internal corner where two surfaces meet, specified by its radius.

Also called: radius · corner radius

In practice

Where a chamfer cuts a corner off, a fillet rounds an inside corner. On a shaft, the fillet is the radius at the step between two diameters.

Why it matters

Sharp internal corners concentrate stress and are where fatigue cracks start. On a rotating shaft the fillet radius at a shoulder is frequently the single feature that determines fatigue life — which is why drawings call it out and why it should never be quietly reduced to make machining easier.

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