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Tolerance

Glossary · Tolerance & Measurement
At a glance
Category /
Tolerance & Measurement
Also called /
tolerancing, tol
Related /
4 terms
Source /
Written in the shop

Tolerance is the amount a finished dimension is allowed to differ from the dimension on the drawing and still be accepted.

Also called: tolerancing · tol

In practice

Every manufactured dimension varies. A tolerance states how much variation the part can carry and still work — written as a plus/minus band (2.500" ±0.002") or as limits (2.498"–2.502"). Tighter is not better; tighter is more expensive, and a tolerance that is tighter than the function requires is money spent for nothing.

Why it matters

Tolerance is the single biggest driver of machining cost after material. Loosening a non-critical dimension from ±0.001" to ±0.005" can change which machine runs the job, whether a second operation is needed, and how many parts get scrapped.

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